RAYON PRODUCTS

SHRIRAM RAYONS (RAYON PRODUCTS)

PRODUCT : 1220/1 D.TEX RAYON TYRE YARN QUALITY : SUPER-II
S.NO.	PROPERTIES	UNIT	VALUE	TOLERANCE
1.	Linear Density @ 11% MR	D.Tex	1,220	ą	30
2.	No. of Filaments	-	720	-
3.	Twist ‘Z’	Turns/Metre	60	ą	5
4.	Avg. Elongation at break
	Conditioned	%	11	ą	1
	Oven dry	%	9	ą	1
5.	Avg. Breaking Strength
	Conditioned	N	45	ą	5
	Oven dry	N	55	ą	5
6.	Avg. Tenacity
	Conditioned	CN/D.Tex	3.7	ą	0.3
	Oven dry	CN/D.Tex	4.5	ą	0.3
7.	Finish	%	0.6	ą	0.1



	Testing Machine	INSTRON 1122
	Lab.Testing Conditions	Temperature	24° C
		Relative Humidity	55%
	Tensile Test Method	ASTM

PRODUCT :1220/2 D.TEX RAYON TYRE CORD QUALITY :SUPER-II
S.NO.	PROPERTIES	UNIT	VALUE	TOLERANCE
1.	Linear Density @ 11% MR	D.Tex	2,600	ą	80
2.	Twist Construction
	Ply ‘Z’	Turns/Metre	472	ą	15
	Cable ‘S’	Turns/Metre	472	ą	15
3.	Avg. Elongation at break
	Oven dry	%	13.0	ą	1.0
4.	Avg. Elongation @ 45 N
	Oven dry	%	2.0	ą	0.5
5.	Avg. Breaking Strength
	Oven dry	N	108	ą	5.0
6.	Avg. Tenacity
	Oven dry	CN/D.Tex	4.1	ą	0.3
7.	Thickness Gauge	mm	0.54	ą	0.02



	Testing Machine	INSTRON 1122
	Lab.Testing Conditions	Temperature	24° C
		Relative Humidity	55%
	Tensile Test Method	ASTM

PRODUCT : 1840/1 D.TEX (1650/1 DENIER) DIPPED RAYON CHAFER FABRIC QUALITY : SUPER-II
S.NO.	PROPERTIES	UNIT	VALUE
1.	Yarn Linear Density
	Warp	D.Tex	1,840/1
	Weft	D.Tex	1,840/1
2.	No. of ends (Warp)	10 Cms.	60
3.	No. of ends (Weft)	10 Cms.	60
4.	Fabric Width	Cms.	76-107
5.	Length of fabric Roll Length	Metres	600-1,200
6.	G.S.M.	Gms.	235-275
7.	Twist	Inch.	4-6
8.	Breaking Load (1" Strip)
	Warp	Kgs.	80
	Weft	Kgs.	80
9.	Dip Pick-up	%	9-11

YARN PACKAGE SPECIFICATIONS

PRODUCT : 1840/1 D.TEX RAYON TYRE YARN QUALITY : SUPER-II
A)	DIMENSIONS OF EMPTY CONES
	Taper		3° - 30’
	Height		178 ą 2 mm.
	Base Internal Diameter		45.5 ą 0.5 mm.
B)	DIMENSIONS OF FULL CONES
	Base Diameter		Avg. 19.3 ą 0.7 cms.
	Top Diameter		Avg. 17.5 ą 0.7 cms.
	Traverse Length		Avg. 15.8 ą 0.5 cms.
	Weight		4 Kgs. ą 250 gms.
C)	150 full cones are packed in one pallet in 5 layers i.e. 6x5x5 = 150 spools. The pallet is packed with stretch wrap film and completely sealed to avoid any moisture pick up and made sea worthy. Normally a 20’ container contains the following:
	No. of pallets	22 Nos.
	No. of cones	3,190 cones
	Approx. wt. of yarn @ 13% MR	13.2 M.T
	Pallet size length	1,170 mm
	width	970 mm
	height	1,050 mm

CORD PACKAGE SPECIFICATIONS

PRODUCT : 1840/2 D.TEX RAYON TYRE CORD QUALITY : SUPER-II
A)	Full cheese Size	3 Kg. ą 250 gms.
	Height	175 mm.
	Inner Diameter	38 mm.
	Full cheese outer diameter	Approx. 180 mm.
B)	12 full cheeses are packed in corrugated card board box which will be sea worthy and capable of withstanding rigours of transportation by rail, road or sea.

PRODUCT : 1840/2 D.TEX RAYON TYRE CORD QUALITY : SUPER-II
S.NO.	PROPERTIES	UNIT	VALUE	TOLERANCE
1.	Linear Density @ 11% MR	D.Tex	4225	ą	100
2.	Twist Construction
	Ply ‘Z’	Turns/Metre	472	ą	15
	Cable ‘S’	Turns/Metre	472	ą	15
3.	Avg. Elongation at break
	Oven dry	%	14	ą	1
4.	Avg. Elongation @ 45 N
	Oven dry	%	2	ą	0.5
5.	Avg. Breaking Strength
	Oven dry	N	158	ą	5
6.	Avg. Tenacity
	Oven dry	CN/D.Tex	3.7	ą	0.3
7.	Thickness Gauge	mm	0.71	ą	0.02



	Testing Machine	INSTRON 1122
	Lab.Testing Conditions	Temperature	24° C
		Relative Humidity	55%
	Tensile Test Method	ASTM

PRODUCT : 1840 / 1 D.TEX RAYON TYRE YARN QUALITY : SUPER-II
S.NO.	PROPERTIES	UNIT	VALUE	TOLERANCE
1.	Linear Density @ 11% MR	D.Tex	1840	ą	55
2.	No. of Filaments	-	1100	-
3.	Twist ‘Z’	Turns/Metre	65	ą	5
4.	Avg. Elongation at break
	Conditioned	%	11	ą	1
	Oven dry	%	9	ą	1
5.	Avg. Breaking Strength
	Conditioned	N	85	ą	5
	Oven dry	N	95	ą	5
6.	Avg. Tenacity
	Conditioned	CN/D.Tex	4.6	ą
	Oven dry	CN/D.Tex	5.2	ą	0.3
7.	Finish	%	0.5	ą	0.1



	Testing Machine	INSTRON 1122
	Lab.Testing Conditions	Temperature	24° C
		Relative Humidity	55%
	Tensile Test Method	ASTM

PRODUCT : 2440/2 D.TEX RAYON TYRE CORD QUALITY : SUPER-II
S.NO.	PROPERTIES	UNIT	VALUE	TOLERANCE
1.	Linear Density @ 11% MR	D.Tex	5,350	ą	150
2.	Twist Construction
	Ply ‘Z’	Turns/Metre	335	ą	15
	Cable ‘S’	Turns/Metre	335	ą	15
3.	Avg. Elongation at break
	Oven dry	%	14	ą	1
4.	Avg. Elongation @ 45 N
	Oven dry	%	1.5	ą	0.5
5.	Avg. Breaking Strength
	Oven dry	N	220	ą	5
6.	Avg. Tenacity
	Oven dry	CN/D.Tex	4.1	ą	0.3
7.	Thickness Gauge	mm	0.76	ą	0.02



	Testing Machine	INSTRON 1122
	Lab.Testing Conditions	Temperature	24° C
		Relative Humidity	55%
	Tensile Test Method	ASTM

PRODUCT : 2440/1 D.TEX RAYON TYRE YARN QUALITY : SUPER-II
S.NO.	PROPERTIES	UNIT	VALUE	TOLERANCE
1.	Linear Density @ 11% MR	D.Tex	2,440	ą	75
2.	No. of Filaments	-	1,500	-
3.	Twist ‘Z’	Turns/Metre	70	ą	5
4.	Avg. Elongation at break
	Conditioned	%	12	ą	1
	Oven dry	%	9	ą	1
5.	Avg. Breaking Strength
	Conditioned	N	100	ą	5
	Oven dry	N	110	ą	5
6.	Avg. Tenacity
	Conditioned	CN/D.Tex	4	ą	0.3
	Oven dry	CN/D.Tex	4.5	ą	0.3
7.	Finish	%	0.5	ą	0.1



	Testing Machine	INSTRON 1122
	Lab.Testing Conditions	Temperature	24° C
		Relative Humidity	55%
	Tensile Test Method	ASTM

DIPPED FABRIC PACKING SPECIFICATIONS (CONTAINERISED)

PRODUCT : DIPPED RAYON TYRE FABRIC QUALITY : SUPER-II
The fabric rolls will be packed in the following protective layers :
1.	Layers of Polythene Sheet.
2.	Corrugated Paper Sheet.
3.	Side cover with Corrugated Disc and Hard Board Disc.
4.	2 Nos. of iron strapping 19 mm. Longitudinally.
5.	10 oz plain hessain single layer covering sides of roll also.
6.	2 Nos. of iron strapping 19 mm. Longitudinally.
7.	3 Nos. of Rayon Carristrap circumfrentially.
8.	2 Silica gel bags on each side inside the first layer polythene.

GREY FABRIC PACKING SPECIFICATIONS

PRODUCT : RAYON TYRE FABRIC QUALITY : SUPER-II
The fabric rolls will be packed in the following protective layers :
1.	Layers of Polythene Sheet.
2.	Corrugated Paper Sheet.
3.	Laminated Hessian.
4.	Plain Hessian Cloth.
5.	Sides are covered with corrugated paper and wooden discs, secured with metallic straps lengthwise.
6.	Bamboo Mattings.
7.	Plain Hessian Cloth.
8.	Strapping is finally done circumfrentially with two rayon straps and lengthwise with metallic straps.

GREY FABRIC PACKING SPECIFICATIONS (CONTAINERISED)

PRODUCT : RAYON TYRE FABRIC QUALITY : SUPER-II
The fabric rolls will be packed in the following protective layers :
1.	Layers of Polythene Sheet.
2.	Corrugated Paper Sheet.
3.	Side cover with Corrugated Disc and Hard Board Disc.
4.	2 Nos. of iron strapping 19 mm. Longitudinally.
5.	Plain hessian cloth/HDPL cloth.
6.	2 Nos. of iron strapping 19 mm. Longitudinally.
7.	3 Nos. of Rayon Carristrap circumfrentially.

PRODUCT : RAYON TYRE CORD FABRIC (GREY) QUALITY : SUPER-II
S.NO.	PROPERTIES	UNIT	VALUE
1.	Warp : Cord Linear Density	D.Tex	2/1840
2.	Total Warp Ends	Nos.	600-1600
3.	Density	Ends/10 Cm.	50-120
4.	Fabric width	Cms.	75-165
5.	Length of the fabric roll	Metres	600-1600
6.	Picks	Per 10 cms	7-9
7.	Weft (Cotton)	Count	24s
8.	Shell Roll Length	Cms.	80-170
9.	Diameters of Square bar hole	mm.	35 to 60
10.	Weave		Plain - 1/1
11.	Reed		Plain/graduated as per customer’s specifications.
12.	Tabby		One per creel or as per customer’s requirement
REMARKS :
	These are our normal standard specifications. Customer’s specifications not covered under our normal range can be considered.

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