 Daurala Sugar Works was established in the pre independence era
in the year 1932 at Daurala , a small unknown village near Meerut on New Delhi - Haridwar
National highway no. 58. Today , after more than eight decades it continues to command
respect as one of the more efficient and modern sugar factories of the country, being a
familiar name not only in India but overseas as well.
Over this period of time, diversification of activities were pioneered under the umbrella
brand of "Daurala Sugar works" Daurala. These included manufacture of
pharmaceutical grade sugar , sugarcane research farm, setting up of distillery ,
manufacture of IMFL, Bio-Methanation , manufacture of aromatic chemical, co-generation of
power etc.
The entire range of products are manufactured in modern plants having contemporary
equipments and employing R&D based advanced technologies. An independent quality
assurance and control system ensures continual improvement and choicest quality products
to satisfy the need of even the most demanding customers
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| Highlights |
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First plant in India to manufacture
double-refined sugar of international quality. |
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First plant in India to manufacture
pharmaceutical grade sugar conforming to IP/BP specifications. |
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Among the first in India to adopt intensive
process automation even for high skill dependent sugar crystallisation process to provide
quality products of high consistency. |
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To further improve the sugar quality, new process technologies
are continually adopted. Syrup clarification and filtrate clarification systems to meet
the requirements of institutional buyers of international standards. |
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The power house at Daurala comprises a battery of boilers and
turbo generators. The boiler house generates about 350 tons of steam per hour. The boilers
are suitable to fire various types of fuels like bagasse, rice husk and other agro fuels.
The turbine house attached to boiler house generates 45-50 MW/hr power during the season
to meet the requirement of sugar factory and allied plants of the complex. In addition to
captive consumption ,upto 25 MW/hr power is also supplied to the grid.
As only agro fuels are used for generation of power ,the entire power generated is 100%
green power. |
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First sugar plant in India to indigenously
convert bagasse fed boilers to multi fuel fed boilers now operating on bagasse, rice
husk, mustard bran , other agro fuels and methane. |
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Indigenously designed and commissioned wet scrubbing system at
boilers for releasing cleaner and non polluting flue gases |
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Fully equipped in-house R &D department for continuous
development and improvement of process and products |
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In house sugarcane research farm to help identify and test high
yielding varieties of cane and cropping systems for improved resource utilisation and
economy |
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Indigenously designed distillery is rated among the largest
, in terms of capacity in the country, producing Rectified spirit , Extra Neutral alcohol,
Denatured spirit and Potable alcohol |
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The distillery also produces Anhydrous Ethanol for mixing with
petrol thereby contributing towards keeping environmental pollution under control |
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First in India to design indigenously , install
and successfully operate distillery effluent treatment plant recovering eco-friendly fuel
methane gas in the process |
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The recently commissioned Bio-compost plant combines treated
distillery effluent with sugar factory waste to produce a farmer friendly manure , thereby
taking Daurala towards achieving "Zero effluent" discharge
status in the near future ... |
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Chemical plant at Daurala is a leading manufacturer and exporter
of fine aromatic chemicals. |
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The Daurala complex was awarded the prestigious Green Manufacturing Excellence Award 2011
for its green manufacturing practices. The award is instituted by M/s. Frost &
Sullivan and is presented to recognise the companies that have demonstrated effective
deployment of green manufacturing practices in their organisation. The award appreciates
various initiatives taken towards conserving water, electricity , conversion of effluent
into useful outputs and adoption of other eco friendly activities. |
Awards |
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Certifications:
Daurala Sugar Works, Daurala is certified for "Quality Management Systems" based
on ISO 9001:2008 as well as "Food Safety System Certificate" based on FSSC
22000:2011 (a Global Safety Initiative "GFSI" recognised standard), by Det
Norske Veritas Certification B.V., The Netherlands. |
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Recognistions:
Research & Development division of Daurala Sugar Works , Daurala is recognized with
Department of Scientific and Industrial Research (DSIR) , Ministry of Science and
Technology , Government of India. |
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Quality Systems |
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The first sugar complex in India to be accredited with
ISO-9002 certification way back in 1996, for all its manufacturing facilities and recently
accredited under the upgraded ISO 9001:2000 certification scheme by DET NORSKEY VERITAS,
Norway. |
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